Ever wondered how gummies are manufactured?
Popping multi colored, soft and chewy gummies for getting your daily dose of micronutrients is definitely not boring! We usually find such products made for kids but in recent years, gummies have become popular for delivering multivitamins, probiotics, botanical extracts, collagen, mushroom extracts and a variety of macro and micro nutrients. Have you ever wondered how such cute-looking and colourful gummies are packed with actives and yet taste great? Let us take a behind-the-scenes look at the gummy manufacturing process.
Biowearth – Gummy manufacturer in the UK markets offering Sugar-free and Vegan gummies
At Biowearth, we have 200+ ready formulations, and the journey of each gummy starts in our labs. India is a leading manufacturer of 100% plant-based and sugar-free gummies. We use plant-based gelling agents, such as pectin, and prebiotic sweeteners like FOS (Fructo-Oligosaccharides—a form of prebiotic dietary fibre), which makes the gummies a healthy and tasty supplement.
The Formulation – How gummy manufacturers in the UK come up with a Gummy formulation?
Each formulation is carefully designed to balance the taste and efficacy. Each gummy is formulated keeping in mind the health concern to be addressed, and the active ingredients (vitamins, minerals, botanical extracts, micronutrients, collagen, antioxidants, probiotics) are carefully selected. Lab samples are created, and the flavour and texture are refined by masking the bitter ingredients, changing the combination of ingredients and/or flavours. A stability study is conducted to ensure that we make a shelf-stable formulation and one that has the desired potency. The final product needs to taste great and be effective as well.
Sourcing Ingredients – How gummy manufacturers in the UK choose their ingredients?
The heart of a gummy is its ingredients. We make 100% plant-based gummies, and pectin and FOS form the base of the gummies. We source all our ingredients – gelling agents, flavours, colours, sweeteners, actives from certified manufacturers and make sure that each batch of ingredient comes with test reports and COAs. We have transparent sourcing practices, and we can trace back the ingredients to their respective lot and manufacturers.
Actual Manufacturing – How gummy manufacturers in the UK carry out actual production of gummies?
The manufacturing process of gummies begins with mixing all the ingredients (actives, gelling agents, sweeteners) and heating them to form a syrup. The syrup is then poured in gummy moulds of different shapes (bears, discs, drops or custom designs). The gummies are then allowed to cool and solidify, followed by demoulding. Gummies are then coated with oil, sugar, or natural anti-caking agents to prevent them from sticking to each other. These gummies are then individually packed in small plastic pillow pouches if needed. The gummies are then bottled in packs of 30, 60, 90, or 120 gummies, depending on the customer’s requirement.
Quality and Compliance – How gummy manufacturers in the UK carry out quality checks and regulatory compliance?
Every gummy we manufacture undergoes a strict quality control process to meet food safety and regulatory requirements. The gummies are checked for taste, efficacy, stability, and uniformity, and a certificate of analysis is provided with every lot.
Gummy Manufacturers in the UK versus Gummy Manufacturers in India
The UK and India are both growing markets for manufacturing gummies and launching gummies in retail brands. However, the gummy markets in the UK and India differ in their pricing, regulatory, size and scale of orders, choice of ingredients, formulations and flavours.
Manufacturing Costs
The gummy manufacturers in the UK tend to be more expensive due to their higher manufacturing costs – labour, energy, ingredients etc. The gummy manufacturer in India offer cost effective formulations owing to lower operating costs.
Quality and Compliance
The gummy manufacturers in the UK follow the Food Standards agency (FSA) and the gummy manufacturers in India follow the Food Safety and Standards Authority of India (FSSAI) guidelines. The gummy manufacturers in the UK and the gummy manufacturers in India comply with the GMP and HACCP standards to ensure they can supply in the global markets.
Market Outlook
The gummy manufacturers in the UK caters to a more mature audience focused on health, wellness and nutrition. The gummy manufacturers in the UK can readily offer sugar-free, vegan, clinically backed gummies . The gummy manufacturers in India can readily offer white labelling services to make sugar-free, vegan gummies in high volumes and affordable cost.
BioWearth – Your preferred gummy manufacturer in the UK and India.
At Biowearth, with our 200+ ready formulations, you can shorten the product development time by choosing from our wide range of formulations and flavours. We focus on making safe, potent and innovative formulations for our customers and also undertake custom development with different ingredients to help you meet your brand goals. reach out to our sales team today at info@biowearthglobal.com
